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 Building a storage box for your Manxter. 
The finished product.  No new holes were drilled in the car.  It uses existing mounting points.
The finished product. No new holes were drilled in the car. It uses existing mounting points.
Viewed: 360 times.

We started by making a front bulkhead out of 3/8
We started by making a front bulkhead out of 3/8" plywood.
Viewed: 286 times.

Detail of the bulkhead.  It attaches using the seat support cross bar.
Detail of the bulkhead. It attaches using the seat support cross bar.
Viewed: 253 times.

The bulkhead was made out of 2 pieces to get a better fit to the side walls, floor & tunnel area.
The bulkhead was made out of 2 pieces to get a better fit to the side walls, floor & tunnel area.
Viewed: 218 times.

The bulkhead has a 2X3
The bulkhead has a 2X3" across the top to attach stringers to the rear roof support structure.
Viewed: 290 times.

Detail of the angle connectors that hold the bulkhead to the stringers.
Detail of the angle connectors that hold the bulkhead to the stringers.
Viewed: 229 times.

I made some
I made some "L" shaped parts out of 1 X 1/8" steel strapping to connect to the roof support structure.
Viewed: 235 times.

Drivers side detail view of the connection to the roof support structure.
Drivers side detail view of the connection to the roof support structure.
Viewed: 244 times.

We made a cross piece out of 2X3
We made a cross piece out of 2X3" wood to hold the top hinge in place.
Viewed: 245 times.

Detail of passenger side connection showing the angle brackets used to hold things together.
Detail of passenger side connection showing the angle brackets used to hold things together.
Viewed: 241 times.

After the support structure was in place, we made side panels which have a shelf to hold the movable top in place.
After the support structure was in place, we made side panels which have a shelf to hold the movable top in place.
Viewed: 243 times.

Both side panels are shown here.  They are made of 1/2
Both side panels are shown here. They are made of 1/2" plywood.
Viewed: 278 times.

Detail shot of the passenger side side panel.
Detail shot of the passenger side side panel.
Viewed: 292 times.

We made the top panel next.  It is also made of 1/2
We made the top panel next. It is also made of 1/2" plywood. The rear portion is not moveable.
Viewed: 268 times.

Another view of the top panel during the process of putting on the naugahyde.
Another view of the top panel during the process of putting on the naugahyde.
Viewed: 258 times.

Detail of side panel during covering with naugahyde.
Detail of side panel during covering with naugahyde.
Viewed: 249 times.

Box closed.  We later added a hasp to be able to lock the cover closed.
Box closed. We later added a hasp to be able to lock the cover closed.
Viewed: 291 times.

Box 1/2 open.  We later hung the mini spare tire here behind the passenger seat.
Box 1/2 open. We later hung the mini spare tire here behind the passenger seat.
Viewed: 285 times.

Box fully open.  It is a bi-fold door to provide great access to the storage space.
Box fully open. It is a bi-fold door to provide great access to the storage space.
Viewed: 295 times.

We also made a cover for the area that would be behind the rear seats so it wouldn't get scratched up from putting stuff on it.
We also made a cover for the area that would be behind the rear seats so it wouldn't get scratched up from putting stuff on it.
Viewed: 290 times.

Another view of the shelf cover.  It has some carpeting on the bottom to protect the gelcoat.
Another view of the shelf cover. It has some carpeting on the bottom to protect the gelcoat.
Viewed: 345 times.

The owner hard at work on her car.  Yes, Kathleen does get involved in building her car.
The owner hard at work on her car. Yes, Kathleen does get involved in building her car.
Viewed: 407 times.

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