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 Alan's 63 Beetle Project 
Highlight for Album: Where it all started...
Album: Where it all started...

Click on pic to see what I started with...a one owner, accident damaged, rusty 1963 beetle (price was right - free)
Changed: 06/20/05
Contains: 7 items.
Viewed: 2119 times.

Highlight for Album: My old '63
Album: My old '63

Click on a few pics of my old bug which I sold to help finance (at least part of) the new project!
Changed: 04/03/05
Contains: 6 items.
Viewed: 1422 times.

Highlight for Album: Preliminary strip down
Album: Preliminary strip down

Initial dis-assembly and prelim work included front clip replacement. Click for some details.
Changed: 10/17/04
Contains: 5 items.
Viewed: 1207 times.

Highlight for Album: Door repair album
Album: Door repair album

Click here to see some snaps of the door repair.
Changed: 06/01/04
Contains: 6 items.
Viewed: 1164 times.

Now a spanner in the works - decided to run a 1968 pan to solve two problems: A) wanted ball joint pan, B) wanted a higher ratio s/a box.
Now a spanner in the works - decided to run a 1968 pan to solve two problems: A) wanted ball joint pan, B) wanted a higher ratio s/a box.
Viewed: 1349 times.

Thanks to Lex for the sale of his pan/body. I had swing axle super diff and heavy duty side plate already, hence not going to an IRS rear end.
Thanks to Lex for the sale of his pan/body. I had swing axle super diff and heavy duty side plate already, hence not going to an IRS rear end.
Viewed: 1099 times.

Highlight for Album: Rear body mount modifications
Album: Rear body mount modifications

Early body on late pan body mount mods - click for details.
Changed: 06/01/04
Contains: 6 items.
Viewed: 1504 times.

Body mock up#1 - post mount modifications.
Body mock up#1 - post mount modifications.
Viewed: 1230 times.

Highlight for Album: Dash mod album
Album: Dash mod album

Click here for photos and details of dash mods.
Changed: 06/01/04
Contains: 9 items.
Viewed: 1846 times.

Highlight for Album: Disc brake set up.
Album: Disc brake set up.

This album contains some pics of the disc brakes prior to installation.
Changed: 06/02/04
Contains: 7 items.
Viewed: 1243 times.

Highlight for Album: Gearbox detailing
Album: Gearbox detailing

From rags to riches so they say (with a little hard work).
Changed: 06/02/04
Contains: 7 items.
Viewed: 1183 times.

Front beam received some two pack basecoat clearcoat in silver (colour matched to other powdercoated bits). Excuse messy workshop!
Front beam received some two pack basecoat clearcoat in silver (colour matched to other powdercoated bits). Excuse messy workshop!
Viewed: 982 times.

Highlight for Album: Pan assembly
Album: Pan assembly

Click on here for some progress shots of the pan assembly
Changed: 06/02/04
Contains: 8 items.
Viewed: 1224 times.

Highlight for Album: Fuchs were the first choice of wheels
Album: Fuchs were the first choice of wheels

Click on pic for more info about the Fuchs.
Changed: 06/04/04
Contains: 5 items.
Viewed: 1441 times.

Highlight for Album: 17in Cup3 Porsche replicas!
Album: 17in Cup3 Porsche replicas!

Time for a change in wheels - click for details.
Changed: 10/19/04
Contains: 9 items.
Viewed: 1480 times.

Fitted up the popouts - a bit of a fiddly job but nothing too hard
Fitted up the popouts - a bit of a fiddly job but nothing too hard
Viewed: 913 times.

Highlight for Album: How to: Removable rear apron
Album: How to: Removable rear apron

You wanna removable rear apron - here's how.
Changed: 10/19/04
Contains: 15 items.
Viewed: 3900 times.

First batch of chrome plating - big wrap to Chrome Connection here in Brisbane.
First batch of chrome plating - big wrap to Chrome Connection here in Brisbane.
Viewed: 828 times.

Holley blue fuel pump with regulator (red spring to regulate at around 3psi)
Holley blue fuel pump with regulator (red spring to regulate at around 3psi)
Viewed: 844 times.

Highlight for Album: Pan progress
Album: Pan progress

Tyres are on and wheels bolted up...things are coming along.
Changed: 05/28/05
Contains: 11 items.
Viewed: 1855 times.

Highlight for Album: Body mockup #2
Album: Body mockup #2

Click here for pics on how the body is fitting. As usual more problems...I mean challenges.
Changed: 06/03/04
Contains: 8 items.
Viewed: 1630 times.

I had a pair of 35mm spacers machined up in porsche to porsche pcd. Rear wheels tuck in nicely now.
I had a pair of 35mm spacers machined up in porsche to porsche pcd. Rear wheels tuck in nicely now.
Viewed: 1175 times.

Take a closer look for the spacer siting in there. Long axles would have resulted in a thinner spacer (remembering I started with 6in fuchs)
Take a closer look for the spacer siting in there. Long axles would have resulted in a thinner spacer (remembering I started with 6in fuchs)
Viewed: 1265 times.

Highlight for Album: Interior details
Album: Interior details

Interior upholstery and misc other bits inside.
Changed: 05/03/05
Contains: 22 items.
Viewed: 1322 times.

Highlight for Album: 4-point custom rollcage
Album: 4-point custom rollcage

Probably more for show than go really but nonetheless will be a bit of peace of mind with the swingaxle setup (click for pics)
Changed: 12/17/04
Contains: 11 items.
Viewed: 1137 times.

Highlight for Album: Body work details
Album: Body work details

Bonnet needed a fair bit of work - still more to go before I am happy.
Changed: 10/17/04
Contains: 33 items.
Viewed: 969 times.

Highlight for Album: Ragtop installation
Album: Ragtop installation

Wanna install a ragtop - here is how I've done it (thus far) - as per VW Trends how-to.
Changed: 04/02/08
Contains: 24 items.
Viewed: 5436 times.

Highlight for Album: Front guard indictor removal
Album: Front guard indictor removal

Removing and patching the front indicators is not all that hard.
Changed: 06/13/04
Contains: 3 items.
Viewed: 1029 times.

Highlight for Album: TYPE IV engine details
Album: TYPE IV engine details

Started with a 2L type IV as the powerplant of choice - click pics for full details.
Changed: 04/10/05
Contains: 3 items.
Viewed: 1555 times.

Highlight for Album: Match porting inlet manifolds.
Album: Match porting inlet manifolds.

Match porting isn't that hard - may squeeze out a few more ponies from your engine by doing this.
Changed: 08/08/04
Contains: 10 items.
Viewed: 982 times.

Highlight for Album: Engine update
Album: Engine update

Engine trial fits, ancillaries etc - click for details
Changed: 05/05/05
Contains: 28 items.
Viewed: 1887 times.

Highlight for Album: Custom exhaust system underway
Album: Custom exhaust system underway

4 into 1 system currently under construction - click for details.
Changed: 10/13/05
Contains: 22 items.
Viewed: 3335 times.

Highlight for Album: Body mockup #3
Album: Body mockup #3

Body is back on the pan (for now)...click for update.
Changed: 10/01/04
Contains: 13 items.
Viewed: 1035 times.

Highlight for Album: Body mockup #4
Album: Body mockup #4

Body back on again to check fit of guards, doors etc...and fuel lines etc. Basically to figure out if any more holes have to be drilled before paint goes on!
Changed: 10/16/04
Contains: 4 items.
Viewed: 1082 times.

Highlight for Album: Another interior mockup
Album: Another interior mockup
Changed: 10/19/04
Contains: 6 items.
Viewed: 1179 times.

Highlight for Album: Side indicator installation
Album: Side indicator installation

Took a deep breath and cut some holes in the 1/4 panels to install some indicators.
Changed: 10/30/04
Contains: 5 items.
Viewed: 1088 times.

Highlight for Album: Ragtop mockup
Album: Ragtop mockup

Golde assembly mocked up to determine how much rollcage has to be modified.
Changed: 11/07/04
Contains: 3 items.
Viewed: 825 times.

Highlight for Album: Custom stereo installation
Album: Custom stereo installation

Here are the beginnings of the stereo installation...
Changed: 03/05/05
Contains: 42 items.
Viewed: 1909 times.

Highlight for Album: Headlight mockup
Album: Headlight mockup

Fitted up (temporarily) the headlights to check fit.
Changed: 11/28/04
Contains: 6 items.
Viewed: 876 times.

Highlight for Album: Engine bay progress
Album: Engine bay progress

More sorting out continued in the engine bay - mounting breather box etc.
Changed: 12/26/04
Contains: 11 items.
Viewed: 874 times.

Highlight for Album: Under bonnet details
Album: Under bonnet details

Fuel pump mounted, amp rack etc...details in this album!
Changed: 12/22/04
Contains: 5 items.
Viewed: 875 times.

Highlight for Album: Decklid prop
Album: Decklid prop

Decklid prop arrived today...bolted up to check fit.
Changed: 11/20/06
Contains: 7 items.
Viewed: 936 times.

Picked up the narrowed beam (80mm) from Custom Offroad today...needs a good cleanup but once again the work was top notch. Will now have to bolt it up to check body clearance, then tack on steering stop...and see if I have to modify pitman arm.
Picked up the narrowed beam (80mm) from Custom Offroad today...needs a good cleanup but once again the work was top notch. Will now have to bolt it up to check body clearance, then tack on steering stop...and see if I have to modify pitman arm.
Viewed: 1008 times.

Body is off pan yet again in readiness for paint.
Body is off pan yet again in readiness for paint.
Viewed: 1298 times.

The chassis black (from por15) has been scratching and chipping way too easily as it was applied over primer (even though sales rep said this was okay)...so it will be stripped back and repainted in two pack.
The chassis black (from por15) has been scratching and chipping way too easily as it was applied over primer (even though sales rep said this was okay)...so it will be stripped back and repainted in two pack.
Viewed: 1112 times.

Highlight for Album: Final body work and paint
Album: Final body work and paint

Final prep and paint finally!
Changed: 03/21/05
Contains: 54 items.
Viewed: 2263 times.

Highlight for Album: Body mockup #5
Album: Body mockup #5

Painted shell is back on pan...for the moment :)
Changed: 02/11/05
Contains: 8 items.
Viewed: 1220 times.

Highlight for Album: Pan update
Album: Pan update

Brake lines done and pan repainted.
Changed: 02/22/05
Contains: 9 items.
Viewed: 1248 times.

Highlight for Album: Body mockup #6
Album: Body mockup #6

Body is colour sanded and back onto pan yet again!
Changed: 06/02/08
Contains: 11 items.
Viewed: 994 times.

Highlight for Album: Engine update
Album: Engine update

The type IV is finally bolted back in - click on pic for more details.
Changed: 02/26/05
Contains: 11 items.
Viewed: 1129 times.

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